Automated Brake Tester

Our high-specification roller brake testers have been developed to meet the latest DVSA regulations for connected MOT testing with quick and accurate results.
More information...

Crypton's Automated Brake Testers have an integrated weighing system that automatically calculates the braking efficiency of a vehicle. It is designed with a dimpled roller surface for maximum tyre protection and a coefficient similar to the road surface for accurate results. Easily operate from the vehicle with a user-friendly remote.


Optional:

Also available:
HGV brake testers >>>
Description

Features

  • Connected Equipment - input vehicle data directly from the DVSA MOT Testing Service (MTS) system to the brake tester programme. Once the test is complete, results are transmitted back to the MTS automatically. 
  • Integrated weighing system automatically calculates brake efficiency
  • Galvanised steel roller chassis and cover plates for a professional, robust and long life finish
  • Dimpled roller surface offers tyre protection whilst providing a coefficient similar to the road surface for accurate results
  • Operated by a remote control via Crypton's Control Station (option to add petrol and/or diesel emissions tester). The control centre includes a Windows 10 PC, keyboard and mouse with a dust/grease cover, printer and 23" coloured screen
  • Requires an internet connection (not supplied) to the control centre

Technical Specifications

 Class IVClass VII
Specifications of the Brake Tester  
Maximum axle weight 4,000kg 4,000kg
Max brake force per wheel 600kgf 1,250kgf
Test speed 5km/h 2.62km/h
Roller diameter 182mm 200mm
Roller length 700mm 1,000mm
Roller surface plastic/emery coating plastic/emery coating
Width of axle to be tested 800 - 2200mm 800 - 2200mm
Supply fuse 25 AT 25 AT
Electrical connection 3 phase 400/50 V/Hz 3 phase 400/50 V/Hz
Maximum distance between roller set and control box 12m 12m

Manuals

ManualsDownload
Automated Brake Tester (Passenger cars) - Manual

Product Codes

ProductDescription
CBT841-C-EN000 Class IV Brake Tester
  With weighing and ATL software. Complete with Control Centre and flat 23" screen 
CBT870-C-EN000 Class VII Brake Tester
  With weighing and ATL software. Complete with Control Center and flat 23" screen
CBT042-C-EN001 Class IV Brake Tester Module
  With weighing & software for connecting to existing Combined Emissions Analyser products (PC evaluation required).
CBT072-C-EN001 Class VII Brake Tester Module
  With weighing + software for connecting to existing Combined Emissions Analyser products (PC evaluation required).
CBT841-C-EN570 Class IV Brake & Emissions Tester
  Cabled combined (smoke & gas) emissions tester. Complete with flat 23" screen and class IV Roller Brake Tester with weighing and ATL software
CBT841-B-EN570 Class IV Brake & Emissions Tester
  Wireless combined  (smoke & gas) emissions tester. Complete with flat 23" screen and class IV Roller Brake Tester with weighing and ATL software
CBT870-C-EN570 Class VII Roller Brake Tester
  Cabled combined (smoke & gas) emissions tester. Complete with flat 23" screen and class VII Roller Brake Tester with weighing and ATL software
CBT870-B-EN570 Class VII Roller Brake Tester
  Wireless combined (smoke & gas) emissions testrer. Complete with flat 23" screen and class VII Roller Brake Tester with weighing and ATL software
ProductDescription
Brake Tester options
A2C9654950000 Motorcycle Kit (for Class IV BT)
  Add on kit to allow brake testing of motorcycles on the CTL (fitting extra)
A2C8800070000 Motorcycle Kit (for Class VII BT)
  Add on kit to allow brake testing of motorcycles on the CTL (fitting extra)
A2C8845500000 4 x 4 Kit
  Add on kit to allow brake testing of 4 x 4 vehicles on the CTL (fitting extra)
A2C9550510000 Class IV Brake Tester Enclosure (CBT041)
  For quick and accurate ATL brake tester installations
A2C8799890000 Class VII Brake Tester Enclosure
2910002343300 40" HD TV
   

Spare Parts

 brake tester spares exploded diagram

ItemSparePart No.Continental No.Description
1   Table 1   Driven Roller
2   Table 1   Slave Roller
3 < 1684730029A 2910002166900 Roller Chain
4 < 1684730029A   Sensing Roller (3rd Roller)
5 * 1682140009A   Swivel Head
6 * 1687224885A A2C8845850000 Inductive Pulse Generator
7 * 1687032043A A2C8939100000 Gas Spring
8   1682140010A   Swivel Head
9   1682140011A   Swivel Head
10 * Table 1   Force Cell
11 * Table 1   Gear Motor (Right)
12 * Table 1   Gear Motor (Left)
13 * 1685100376A A2C8852840000 Terminal Box (Pit Board) - Small
14 < 1680900014A   Bearing 35mm
15 < 1680900015A   Bearing 40mm
16   1682300043A   Parallel Key
17   1685519906A   Side Guard Plate
18   1685519905A   Centre Guard Plate
19 +     Weight Cell*
20 + 1681440076A   Base Plate
21 + 1680020024A   Pressure Plate
22 + 1680020025A   Thrust Member
23   1685519941A   Guard Plate
24   1687033025A   Frame for sensing Roller (Right)
25 * 1687033026A   Frame for sensor Roller (Left)
26   1681332243A   Holding Plate (Right)
27   1681332244A   Holding Plate (Left)
28   1683349018A   Cage Nut
29 + 1683349019A   Cage Nut
30 * Table 1   Torque Lever (Torsion Arm)
31   1681332253A   Angle Holding Bracket
 CBT040CBT041CBT070
3.5Kw X X  
5.5Kw     X
Driven Roller A2C8854070000 / 1987009B52 1987009D4HA 257BSA08053
Slave Roller 1987009B51 1987009D4GA 257BSA08003
Force Cell A2C8818280000 / 1687224886A   1987009D2A / A2C8944400000
Motor Left A2C8904760000 1687220726N 1987009D27
Motor right 2910002114200 1687220725A 1987009D27
Torque Lever (Torision Arm) 1688006136-1   257BSA05028

 control box brake tester

ItemSparePart No.Continental No.Description
1 * 1987009EP0A A2C8900680000 EP0 Board Assembly
2 * A1Z0020A   Connecting Cable RS232 to PC
3   A1Z0002A   Connecting cable IR receiver
4   1987009EP9A A2C8913360000 Printed board assembly IR receiver
5 * 1681091027A   Fused Terminal
6 * 1904522736A   Fuse Link F1 (1amp)
7 * 1904522750A   Fuse Link F3 (6.3amp)
8 * A1Z5003A   Transformer
9 * 1987009C71A   Contactor (4.5kw)
10 * 1987009C4RA   Auxilary Switch
11   1987009Y2BA   Battery
13   1987009EA1A   Sensor Adapter
14 + 1687200630A   Main Switch
15 + 1987009BV9A   Push Button
16 + 1987009V78A   Control Element
 F1F2F3F4F5F6
Amperage T1A T1A T6.3A T6.3A T4A M2A
Voltage Rating 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC
Type Fuse link 5x20mm Fuse link 5x20mm Fuse link 5x20mm Fuse link 5x20mm Fuse link 5x20mm Fuse link 5x20mm
Location Cabinet       Transformer T1 CPU Board A1
Description Primary fuse to protect the transformer Primary fuse/230V without N Pocket socket Pocket socket / 230V without N Primary fuse to protect the transformer Protection for CPU board
Part 1904522736 1904522736 1904522750 1904522750 1987009Y1B 990302

FAQs

Brake Tester:

Yes, our class 4 and class 7 brake testers have been approved as connected equipment by DVSA. We are a founding member of the GEA and therefore work closely with the DVSA to ensure our products keep up with the latest regulations.

Software

Disclaimer: Software downloaded from this website is provided “as is” without warranty of any kind, either express or implied, including, but not limited to, the implied warranties of fitness for a purpose, or the warranty of non-infringement. Without limiting the foregoing, we make no warranty that (i) the software will meet your requirements, (ii) the software will be uninterrupted, timely, secure or free of errors, (iii) the results that may be obtained from the use of the software will be effective, accurate or reliable, (iv) any errors in the software will be corrected. Software and its documentation made available on this website could include technical or other mistakes, inaccuracies or typographical errors, may be out of date. We assume no responsibility for errors or omissions in the software or documentation available from its website. In no event shall we be liable to you or any third parties for any special, punitive, incidental, indirect or consequential damages of any kind, or any damages whatsoever, including, without limitation, those resulting from loss of use, data or profits, whether or not we have been advised of the possibility of such damages, and on any theory of liability, arising out of or in connection with the use of this software. The use of the software downloaded through this website is done at your own discretion and risk and with agreement that you will be solely responsible for any damage to your computer system or loss of data that results from such activities. No advice or information, whether oral or written, obtained by you from this website shall create any warranty for the software.
Brake Tester SoftwareDownload
2.2.2.6
2.2.1.14
2.2.1.10
2.0.1.5
2.0.0.8
2.0.0.6
2.0.0.4
2.0.0.3
1.29.1.0
1.29.0.3
1.28.4.2
1.27.0.2
1.25.0.6
1.23.0.0
1.20.1.1
1.20.0.0
1.19.0.0
1.17.0.0
1.14.0.1

Spare Parts

Find a range of spare parts available to buy for Crypton's Brake Testers at Workshop Direct.

ProductView Spares
Brake Tester (Class IV)
Brake Tester (Class VII)

Workshop Direct Logo 011215 02

Enquire today

Contact our expert team with your Automated Brake Tester enquiry.

Contact Crypton
 
 
 

Get in touch

Sales
+44 (0)121 725 1400
Support
+44 (0)121 725 1366
36 Gravelly Industrial Park, Birmingham, B24 8TA